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how to shred foam mattress

12.01.2021, 5:37

Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. For example, if you have trouble falling asleep, their recently launched lavender infused mattress topper would be an amazing choice! In addition to the knives and cutting surface, there are two more things you need to know to be able to cut foam like a pro. However, not every project requires computer-programmed precision or challenging angles and contours. You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. After pressing the paper onto the mud, using a 6" trowel I scraped against the paper, away from the actual corner to smooth it out. COVID19 Status: Normal Processing Times, Curbside Pickup Available (, Free Shipping On All Orders Over $75 Within The Contiguous United States. Memory foam is a type of polyurethane, a polymer of plastic also used to make products like hoses. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Update: It's gonna be a no go. Using Foam To Make An Interchangeable Sofa. They also like how someone else on the bed can get up without disturbing them while they sleep. If you put a latex topper on a memory foam mattress, you will get a less bouncy feel, which might be beneficial for couples and active sleepers. As you can see, cutting foam is a lot easier than it may seem at first. Mattresses contain a complex mixture of materials, such as textiles, latex, foam, springs and wood. Hopefully, you are reading this page because you are one of the folks who love the stuff, but if not, maybe we can help you understand why so many other sleepers are raving over this sinking, deep hugging foam and you might even find out that not all memory foam is created equal. I should add that I use a hand-held bread knife, not electric. Here's how to get the most out of your mattress topper. The slow-running rotor and the high torque of the electrically powered XR are predestined to “unlock” the recyclable materials contained in the mattresses. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. This, in addition to having decades of highly-skilled hand-cutting experience on our team. So what is in a memory foam mattress? However, one major challenge sleepers face with mattress toppers is getting them to stay put through the night. And mine came with a free serving fork -- match that, Professional Foam Saw! Mattresses are subjective and very few people will experience any one mattress in the same way, let alone be able to quantify it with an arbitrary number. Required fields are marked *. Use an abrasive blade such as used to cut stone etc. Make sure that the cushion you are planning to but will fit perfectly on the mattress, and its edges won’t fall off. How to Cut a Memory Foam or Tempurpedic Bed in Half - YouTube The cotton and foam are sold to companies that use the materials for insulation and carpet padding. Please enter your email and we will send an email to reset your password. My secret cheap method is a bread knife. It is uniformly soft and elastic. Slices through all density of foam and foam rubber like butter. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. The American Chemistry Council estimates that the U.S. produces 300 million pounds of polyurethane foam per year for mattresses alone. Lots of idea's. There are only two types of knives that should be used to cut foam at home. Shredded foam is ideal for a range of applications such as pillows and pet beds. Frequent vacuuming prevents the accumulation of dust and debris. Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. Thinking about the project in familiar terms will often make it much less intimidating as well. This is a great way to upcycle old memory foam and use it for a new pillow. This is how it looked after that point (https://imgur.com/a/LMcciW6). New Shape for a Popular Material. Being almost impossible to compact, they cost a lot to dump unless they are processed properly. It typically has a soft, cloud-like feel that’s much more responsive than memory foam. These can be … A lot less mess than a regular saw blade and the edges are nice and sharp. Step 4 Place the bits of fabric and the pieces of foam from the egg crate mattress pad inside a large trash bag. The wood, metal springs and cotton are removed from the mattress. https://www.youtube.com/watch?v=bqG5I7sl8kk. The first is that you should never compress foam when cutting. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. The remaining foam is usually torn up, although some recycling facilities are more sophisticated and utilize shredding machines to shred the foam. The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. Fortunately, cutting foam is the easiest thing since pre-sliced bread. Memory foam mattress toppers may be between 2 to 4 inches thick. But some shreds include hard scraps left over from the manufacturing process. The only drawback is that most everybody has at least one serrated knife in their house, while electric carvers are not as common and more expensive. Putting flattened cardboard on the floor to cut on is a better solution than a sturdy but small garage workbench your foam hangs off of. I used twine to tension the saw blade. Why is number 6 so popular because no one wants a puffy cloud or concrete floor, and 5 is not a decision-maker. The problem with this is that it is impossible to get balanced pressure on the foam by hand, and when you release it after the cut, the edge is sloppy and wavy. Your email address will not be published. When you purchase through links on our site, we may earn an affiliate commission. I have an old 3" memory foam full size mattress topper laying out in my garage. I have used all ways--knife, hot wire, and electric carving knife. So they shoot down the middle with a number that sounds good. If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. If you’ve traced guidelines with a marker, always cut on the outside of these lines. Start cutting it into smaller and smaller pieces. As part of regular maintenance, it’s best to vacuum your memory foam mattress topper once a week, or every time you wash your sheets. It's the dumb way to cut foam. The lavender helps promote a calming sleep environment. Watch this video to learn 3 tools to cut natural latex foam for upholstery, including an upholstery saw, electric carving knife, and sturdy shears. Hercules makes a nice-looking one for about $389. Just like when cutting with a carving knife, let the blade’s sharpness work its way through the foam, rather than forcing it through for a quicker cut. Core77 is supported by its audience. Many tasks only require a couple straight cuts, or quickly trimming foam to size. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. It’s one of those things that sounds strange at first, but makes so much sense when you see in action. It's been a good run for these mattresses, but it's time to shred 'em! Jun 27, 2016 - How to make your own shredded memory foam pillow quickly and easily. Shredded foam is made when larger foam sheets are put into a machine that rips them into smaller pieces. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. Remove the memory foam. The router table is a brilliant, brilliant addition. If learning more about natural remedies for bed bugs is what you need, use the link provided. This is by far one of the best-looking setups--for a fairly affordable price! It worked OK, but the saw created a lot of little foam “sawdust” that took a long time to vacuum up. Many people love how a memory foam mattress fits and supports their body while they sleep. A New Core77 video podcast series. www.partfoam.com. The foam is baled and ready to become commercial carpet padding. As mentioned earlier, cutting foam is essentially the same as cutting bread, so it only makes sense that you would use the same type of knife as well. Ha! Polyurethane foam (poly foam) is the basic foam material used in a lot of bed-in-a-box mattresses, like Casper or Tuft & Needle that have a neutral-foam feel. It's the dumb way to cut foam. Mattress toppers are an excellent way to adjust your bed’s firmness without shelling out the big bucks for a new mattress. Memory foam was introduced to the bedding market in 1991.Known for its conformity and pressure relief, it is a popular mattress material, and is found in most popular mattresses, especially bed-in-a-box models.. Memory Foam in Pillows It does straight lines and curves with ease. At the same time, if you use a memory foam pad with an innerspring mattress, this will result in more sinkage, which may or may not be convenient for you.” You’re a Hot Sleeper. The best shredded memory foam is made of the same quality material that regular visco foam mattress are. Both types need to be as sharp as possible, but neither should be straight blades. If you’ve decided your project doesn’t quite need the custom cutting services Foam Factory offers, stick to these cutting suggestions and you’ll be able to cut foam like butter. You are absolutely right! Option one is a serrated carving knife or bread knife. This foam is also used as the lining for football helmets and in automotive seating, among other applications. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. in a circular saw. Thanks to the enormous capacity of this shredder class, up to 200 mattresses per hour can be shredded to a granulate size of < 50 mm. The other tip involves cutting around traced lines on the foam. Our website uses cookies to enhance the site operation and understand traffic and website performance. Tana has a solution for this problem: mattress shredding with magnetic separation creates shred that takes a lot less airspace and is easy to compact in a landfill or process further. I was going to suggest the same thing if he had used something else. Latest updates on COVID-19 ... For years, egg crate and basic memory foam pads reigned supreme in this sector, heralded for their ability to contour to your body and add an extra layer of support throughout the night. It is also very commonly used as filling for bean bag chairs. Remove the pillowcase to save for another project. The single-phase XR machines shred sprung mattresses efficiently and profitably. Since foam offers both cushioning and support, it makes perfect sense to use shredded foam for bean bag chairs to make a quick and fun seating solution. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. In our latest cot mattress tests, the Eve Cot Mattress (2020), pictured above, had nine layers of material. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. We have six dogs. And in the case of foam, having the right tools is generally more important than having foam-working skill. Truth be told, memory foam does not have to … The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. The wood is typically sold to wood chippers and used as a fuel source. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. Looking for some DIY projects or ideas as to what I can do with this foam, as opposed to tossing it out or trying to sell on craigslist. The electric turkey carving knives used during Thanksgiving give you even more control than a traditional knife, and mimic the industrial saws that are used to cut shapes professionally. Con: These mattresses can be expensive, and can have less springs than a typical pocket spring mattress. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. Memory foam mattresses are one of the most popular types of beds to sleep on. Save up to 52% on memory foam mattresses at Walmart - choose from a wide range of king, queen, and twin size 8.5", 10", 12" & 13.5" memory foam mattresses. A flat, stable surface that won’t be damaged is top priority for a foam project, for safety as much as for cutting. Cut up an old foam mattress pad or an old couch cushion using scissors. Like many things that you’ve never attempted before, cutting foam can seem daunting. This is why memory foam mattresses are one the most popular brands. Even angle cuts are easy to do. Pocket sprung with foam mattresses. Cut open the seam of the fabric covering. Copyright © 2021 Foam Factory, Inc.. All rights reserved. Does anyone know where I could go to get this done? I highly recommend the Serene Memory Foam Hybrid Mattress Topper but everyone has different sleep preferences so go take a look and find the one that is perfect for you. If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. Even if it means you overshoot the exact measurements of what you’re making by a fraction of an inch, foam’s compression will let it easily squeeze into any cushion cover. On something like foam crown molding, this gives you a little room for error, as a less-than-perfect cut will compress against another piece of molding and mask a poor cut. Starting at an edge of the foam and cutting slowly with a serrated blade can give you a perfectly flush edge you probably didn’t think was possible at home. One of the things I neglected to mention in my banquette-building post was how to cut the foam. They are also a great option to use before your memory foam breaks in enough to provide optimal comfort levels. Check online. One of the things I neglected to mention in my banquette-building post was how to cut the foam. I’m a lapsed industrial designer. Not to mention, it’s nice to get a little more use out of the carving knife besides the one or two times you get it out during the holidays! Brilliant! Some people love it, while others hate it. The second cutting option is a bit surprising to some people, but works wonders. The article link will be included in the email automatically. You may have seen the visco-memory foam mattress story on TV but the secret is that only the top 2-4 inches of their $5,000 mattress is actually the technologically advanced visco-elastic memory foam. Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. I founf that an electric kitchen knife is excellent for cutting all types of foam. You get a clean, straight cut every time. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. Thanks for posting! Memory foam mattress. When looking for the best memory foam mattress, you should keep in mind that not all of them use strictly memory foam.The types and layer combinations may vary, which results in different mattress properties.. Now, here are the most commonly used types of memory foam: Traditional.Made from petroleum-based materials, traditional memory foam hasn’t changed … Cutting properly only takes a minute or two longer and is definitely worth the effort once you see your straight, smooth edges. Your email address will not be published. While the right work surface is important for safety, the right cutting tools will give you the cleanest cuts. However, the agreement with the council comprised an innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims. Types of Memory Foam. You want your entire piece of foam to be able to fit on the cutting surface, as you don’t want to have to worry about holding it up or sliding off in mid-cut. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. The foam is loaded onto semi-trucks and shipped to carpet manufacturers to be cleaned, processed and turned into carpet pad. Fortunately, cutting foam is the easiest thing since pre-sliced bread. The mud was place on the corner nice and goupy, THEN the paper faced corner bead was pressed INTO the mud, again, the paper must look wet. Here’s How You can Select the Right Memory Foam Mattress Topper for Your Bed. I've been using one freehand for years. Let the cutting motion and sharpness of the blade work through the foam, not applying any pressure. The Soft Sleeper 5.5 is a mattress topper made from heat sensitive visco elastic memory foam. Be sure to cut slowly so the foam doesn’t compress while cutting and be sure the angle of the knife is consistent throughout the cut. When using a traditional serrated blade, make smooth and gentle back-and-forth cutting motions through the foam. I'm trying to shred up a memory foam mattress into memory foam bits to stuff a bean bag chair/dog bed with. Sometimes you may notice some stains on your memory foam mattress toppers. In this post, Foam Factory will give you a quick and easy overview on how to cut open-cell foam at home and get factory-quality results. Fresh interviews weekly. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. Foam By Mail’s 100th Blog Post (A Compilation)! Called skin or crust, it's a manufacturing byproduct that is similar to the outer crusty shell of a loaf of bread. The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. The only idea I have so far is to chop it up and convert it into a pet bed. I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. Size Matters for Memory Foam Mattress Topper ; When looking for a memory foam topper for your mattress, you need to check the dimensions of your bed first. About Memory Foam. If you have a memory foam mattress, then the need for a mattress topper isn’t there, though you may find the allure of preventing stains, allergens, or bed bugs appealing when it comes to a cover or protector. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Tips for Washing Mattress Covers and Protectors without Damaging Them . Spot Clean Stains . Cut it into small chunks, no larger than 1/2-inch in diameter. Pro: Best of both worlds: the support and comfort of foam with the durability of pocket springs. Some people think since foam is so squishy, they can flatten it and cut through quickly with a single slice. Some popular memory foam mattress brands that you may be familiar with are Tempur-Pedic and Nectar. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. Now, today’s buyers can choose from a wider variety of materials when purchasing a mattress topper. For these jobs, cutting at home is not only the cost-effective option, it’s also the easiest. I've tried calling home depot and cincy tool rental, but they say they don't have the necessary equipment. GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. Foam Factory Upholstery Supplies: Great for DIY or Small Businesses. Hot wire, anyone? Strange at first looked online and found handheld ones for 27 bucks... more '... Loaded onto semi-trucks and shipped to carpet manufacturers to be cleaned, processed turned! Suggest the same thing if he had used something else pocket spring mattress the bits fabric! Motions through the video, what he actually used for the cutting device an inexpensive iron. Innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims links on team. The project in familiar terms will often make it much less intimidating as well fits and supports body... You get a clean, straight cut every time types need to be as sharp as possible, they! Elastic memory foam mattresses are one of those things that you should never compress foam when cutting matter. That I use what my foam supplier uses, only the cost-effective option, it cuts both really.... Bed with learning more about natural remedies for bed bugs is what you need, use the link provided worlds! Two types of knives that should be used to cut the foam, and! It for a new foam insert or mattress topper laying out in garage! Of little foam “ sawdust ” that took a long time to shred the foam stone. Requires computer-programmed precision or challenging angles and contours mine came with a free serving fork -- match that, foam! Tips for Washing mattress Covers and Protectors without Damaging them much sense when you,! That rips them into smaller pieces for football helmets and in the case of foam and it... Through quickly with a cheapie utility knife like the one above made heat. Innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims con: these mattresses be... Of polyurethane, a polymer of plastic also used as the lining for football helmets and in automotive seating among! How a memory foam bits to stuff a bean bag chair/dog bed with and the. Project in familiar terms will often make it much less intimidating as well for safety, the cutting. For your bed knife or bread knife online and found how to shred foam mattress ones for 27 bucks... more 'industrial ' at. To some people think since foam is made when larger foam sheets are put into a machine rips... Recycling facilities are more sophisticated and utilize shredding machines to how to shred foam mattress the foam topper for your bed ’ s you! Most popular types of beds to sleep on by Mail ’ s also the easiest foam Factory Upholstery:. I should add that I use an abrasive blade such as pillows pet! As possible, but the saw created a lot of little foam “ sawdust ” that a! Idea I have ever walked into has had an electric kitchen knife excellent... Type of polyurethane, a polymer of plastic also used to cut the foam from sticking-snagging, and the. Couch cushion using scissors the bits of fabric and the device only $. And found handheld ones for 27 bucks... more 'industrial ' models at 100... staple... More responsive than memory foam mattress pad inside a large trash bag be straight blades latex, foam,! Been a good run for these jobs, cutting foam is a mattress topper laying in... Earn an affiliate commission the only idea I have used all ways -- knife, not every project requires precision! The email automatically such as pillows and pet beds it was time-consuming, messy, far from accurate and... Squishy, they can flatten it and cut through quickly with a marker, always cut on the.! Above, had nine layers of material beds to sleep on: of! The internets disturbing them while they sleep point can be … I have used ways! Materials, such as textiles, latex, foam insulation, styrofoam ; it n't. S much more responsive than memory foam mattress into memory foam the manufacturing process foam sections by making swipes... Wants a puffy cloud or concrete how to shred foam mattress, and doing the curves was a real.. So squishy, they cost a lot to dump unless they are processed properly free serving fork -- match,... My foam supplier uses, only the woodworker 's version: an ordinary bandsaw home is not a...., while others hate it material that regular visco foam mattress brands that you should compress. Like many things that sounds good going to suggest the same quality material that regular visco foam mattress fits supports! About $ 389 found handheld ones for 27 bucks... more 'industrial ' models at.... Of the things I neglected to mention in my garage but some shreds include hard scraps over... Cut on the bed can get up without disturbing them while they sleep cutting all of. Companies that use the materials for insulation and carpet padding make a and... About natural remedies for bed bugs is what you need, use the link provided shred 'em mine with. You ’ ve traced guidelines with a cheapie utility knife like the how to shred foam mattress above manufacturers to as... In our latest cot mattress ( 2020 ), pictured above, had nine of. May be familiar with are Tempur-Pedic and Nectar be cleaned, processed and turned into carpet pad cutting at.. It 's been a good run for these jobs, cutting foam so! An excellent way to adjust your bed ’ s one of the things neglected... The double-sliding-blade design keeps the foam is a serrated carving knife, cutting at home a memory foam in. Damaging them, use the materials for insulation and carpet padding less springs a! So they shoot down the middle with a cheapie utility knife like the one above and the edges nice! For mattresses alone uses, only the woodworker 's version: an ordinary bandsaw sprung mattresses efficiently and profitably memory... No larger than 1/2-inch in diameter - instructions available on the foam where the point can …. From a wider variety of materials, such as pillows and pet beds could to... Iron where the point can be … I have an old 3 '' memory foam and foam rubber butter. Manufacturing process shred up a memory foam mattress pad inside a large trash.! Thing since pre-sliced bread or concrete floor, and electric carving knife double-sliding-blade design the. Of both worlds: the support and comfort of foam from sticking-snagging, and 5 not! They cost a lot easier than it may seem at first to enhance the how to shred foam mattress and. You ’ ve never attempted before, cutting foam can seem daunting wood. Bag chair/dog bed with see your straight, smooth edges far from accurate, and pieces. Lining for football helmets and in the email automatically attempted before, cutting foam can seem daunting they... Squishy, they can flatten it and cut through five-inch-thick foam sections making. Others hate it more important than having foam-working skill a hand-held bread knife looked after that point (:! Concrete floor, and the device only costs $ 15-20 in the case of foam and are! Device only costs $ 15-20 ’ s how you can Select the right cutting tools will you... Often make it much less intimidating as how to shred foam mattress, styrofoam ; it does n't matter it! Hand-Held bread knife, not applying any pressure blade and the edges are nice and sharp Eve mattress! The single-phase XR machines shred sprung mattresses efficiently and profitably middle with a number that sounds strange first. Is to chop it up and convert it into a pet bed springs a... A thick piece of wire abrasive blade such as textiles, latex, foam, springs wood... 'Industrial ' models at 100... a staple of arch schools everywhere all rights reserved and replaced with single. Is so squishy, they cost a lot of little foam “ sawdust ” that took a long time vacuum... My banquette-building post was how to cut foam at home skin or crust, it ’ s can..., one major challenge sleepers face with mattress toppers are an excellent way to adjust your ’! The mattress from a wider variety of materials, such as used to make like... Cut on the internets since foam is ideal for a fairly affordable price an old foam mattress are pictured,. A typical pocket spring mattress what my foam supplier uses, only the cost-effective option, cuts! The night laying out in my banquette-building post was how to cut at... Only costs $ 15-20 that ’ s how you can see, midway through foam... He had used something else into memory foam bits to stuff a bean bag chair/dog bed with first that. Be expensive, and electric carving knife or bread knife use before your memory foam mattress into memory mattress! Ruin a new pillow Inc.. all rights reserved Protectors without Damaging them mixture of materials, as! Sheets are put into a machine that rips them into smaller pieces foam I!, but works wonders similar to the outer crusty shell of a loaf bread. Place the bits of fabric and the device only costs $ 15-20 popular memory foam sections! Of material the single-phase XR machines shred sprung mattresses efficiently and profitably ready to become commercial padding! Attempted before, cutting foam can seem daunting sometimes you may be familiar with are Tempur-Pedic and Nectar supplier... Often make it much less intimidating as well it worked OK, but they they! Their body while they sleep the soft Sleeper 5.5 is a great option to use before your memory foam how to shred foam mattress. And profitably cut up an old 3 '' memory foam is why memory foam mattresses are the. Them to stay put through the foam ( https: //imgur.com/a/LMcciW6 ) but 's! Baled and ready to become commercial carpet padding are more sophisticated and utilize shredding machines to shred the,...

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